Welding Robot Cell Solutions
EASY ARC
Entry Solution for welding automation
CUBE Solutions
Industrial solution for full scalable welding automation
EASY ARC WELDING SOLUTION
The Modular Solution for shop floors
EASY ARC
Easy Arc is perfect for the medium-sized company solving the shortage of skilled workers to recruit. Automate your small batch production to keep up with demand, or repetitive tasks your skilled welders otherwise waste time having to handle. Easy Arc proves an innovate answer to today's challenges - from workshop operations to industrial companies.
Choose your EASY ARC setup
EASY ARC has two basic version. One with MIG/MAG and one with TIG. You can choose a variety of optional equipment to create the perfect application for your welding.
Popular options: welding equipment, fume extraction, positioner, sensoric, the JoyPen and Offline Programming.
Depending on the work-load, frequent new welding patterns, and conjunction with other equipment, the options may help your application succeed flawlessly. We can help find what you need.
Who can use EASY ARC?
The EASY ARC robot cell is the solution for small batch production which requires flexible configuration. Instead of manually welding parts over and over, quickly teach the robot how it's done. The cell is simple, is easy to move around, and has a small footprint of 2,2m x 1,2m.
If you have various welding needs through the week, simply drag EASY ARC to the destination and choose the desired saved welding pattern.
MIG / MAG PACKAGE
- 3D welding table with intelligent system grids for clamping and positioning workpieces
- Fully assembled and CE-compliant documentation
- Welbee P400 welding machine (gas-cooled inverter pulse power source)
- OTC safety technology with monitoring unit (RMU) and housing
- Six-axis robot, FD-B6, with integrated cable routing for optimal accessibility
- OTC robot welding torch with forced shutdown
Option 1 | Option 2 |
Welbee P500L welding Machine (water-cooled inverter pulse power source) | Horizontal rotary positioner, A2-1PB250, inluding synchromotion software and integration in the Easy Teach control system |
TIG PACKAGE
- 3D welding table with intelligent system grids for clamping and positioning workpieces
- Fully assembled and CE-compliant documentation
- Welbee A350P welding machine (water-cooled inverter pulse pwer source)
- OTC safety technology with monitoring unit (RMU) and housing
- Six-axis robot, FD-V8 for maximum flexibility
- OTC robot welding torch with 3D forced shutdown
Option 1 | Option 2 |
Welbee P500L welding machine (water-cooled inverter pulse power source) | Horizontal rotary positioner, A2-1PB250, including synchromotion software and integration in the Easy Teach control system. |
CUBE WELDING SOLUTION
The Solution for Industrial Standard mass production
CUBES
Our CUBEs are the high-end solution of the standard systems and are available in five different variants. They enable highly effective welding production in cycle mode. The robot stations have been designed to be enormously space-saving and are supplied ready for operation.
Choose your CUBE Solution
CUBE Solutions is highly customizable. With offline programming and digital twin as options for the solution, you can test and work on your welding applications before they go live in your working environment.
Who can use CUBES?
The CUBE Solutions are designed for mass production of small and big parts, even if you need multiple robots. The flexible configuration allows for multi-robot applications.
CUBE is especially an advantage for welding products that need multiple applications. You can use CUBES in multi station systems. The design is optimized for production speed, and the open PLC configuration enables you to use the solution exactly as you need it. With a 2,2m x 4m footprint, it fits into many welding line or workstation.
If you have various welding needs throught the week, simply drag EASY ARC to the destination and choose the desired saved welding pattern.
Find the CUBE welding system you need
Welding Robot | 6-axes-arc-robot, type: FD19-V8 |
Payload | 8 kg |
Positional repeatability | ± 0,08 mm |
Max. working range (P-Point)t | Ø 2804 mm |
Weight | 140 kg |
Robot Controller | Type: FD-19 |
Max. no of task programs | 9999 programs |
Max. no. of axes | 54 axes |
General purpose Physical I/O | 40 input / output |
Weight | 62 kg (without transformer) |
*Digital CAN-BUS communication with the OTC welding technology
Welding Technology | Type: Welbee WB-P402 |
Welding current range | 30 - 400 A |
Output voltage range | 12 - 34 A |
Duty Cycle | 280A / 100% |
Weight | 62 kg |
*Digital Inverter technology with a significant improvement of arc stabilty over the entire performance range
Robot Welding Torch | RTW5000H (Fe/SuS) |
Torch position | 45° |
Max. welding current | 500 A / water-cooled |
Shock sensor | type SSV |
Positioning Technology | |
Type | fixed working |
Payload | 200 kg |
Working Height | 700 mm |
Work surface (LxW) | 1000x800 mm |
Welding Robot | 6-axes-arc-robot, type: FD19-V8 |
Payload | 8 kg |
Positional repeatability | ± 0,08 mm |
Max. working range (P-Point)t | Ø 2804 mm |
Weight | 140 kg |
Robot Controller | Type: FD-19 |
Max. no of task programs | 9999 programs |
Max. no. of axes | 54 axes |
General purpose Physical I/O | 40 input / output |
Weight | 62 kg (without transformer) |
*Digital CAN-BUS communication with the OTC welding technology
Welding Technology | Type: Welbee WB-P402 |
Welding current range | 30 - 400 A |
Output voltage range | 12 - 34 A |
Duty Cycle | 280A / 100% |
Weight | 62 kg |
*Digital Inverter technology with a significant improvement of arc stabilty over the entire performance range
Robot Welding Torch | RTW5000H (Fe/SuS) |
Torch position | 45° |
Max. welding current | 500 A / water-cooled |
Shock sensor | type SSV |
Positioning Technology | |
Type | RST-250 |
Payload | 2 x 125 kg |
180° pivot drive | Frequency controlled |
180° slewing time | 7 s |
Working height | 700 mm |
Work surface (LxW) | 1000x500 mm |
Welding Robot | 6-axes-arc-robot, type: FD19-V8 |
Payload | 8 kg |
Positional repeatability | ± 0,08 mm |
Max. working range (P-Point)t | Ø 2804 mm |
Weight | 140 kg |
Robot Controller | Type: FD-19 |
Max. no of task programs | 9999 programs |
Max. no. of axes | 54 axes |
General purpose Physical I/O | 40 input / output |
Weight | 62 kg (without transformer) |
*Digital CAN-BUS communication with the OTC welding technology
OTC robot software - Synchromotion |
Synchromotion control is a control process in which muliple mechanisms (manipulator,
auxiliary axes, ect.) operate simultaneously and the position, posture and speed of the
tools is controlled relative to the work. It is also sometimes referred to as cooperative
control. F.e. in an arc welding system the manipulator could maintain at all times the
optimal torch posture and speed, relative to the work mounted on the positioner
|
Welding Technology | Type: Welbee WB-P402 |
Welding current range | 30 - 400 A |
Output voltage range | 12 - 34 A |
Duty Cycle | 280A / 100% |
Weight | 62 kg |
*Digital Inverter technology with a significant improvement of arc stabilty over the entire performance range
Robot Welding Torch | Type: RTW5000H (Fe/SuS) |
Torch position | 45° |
Max. welding current | 500 A / water-cooled |
Shock sensor | type SSV |
OTC 1-axis-headstock | |
Type | A2PB252-E |
Payload (tilt axis) | 250 kg |
Drive | AC Servo motor |
Vmax. Rotary axis | 150° /s |
Weight | 100 kg |
Welding Robot | 6-axes-arc-robot, type: FD19-V8 |
Payload | 8 kg |
Positional repeatability | ± 0,08 mm |
Max. working range (P-Point)t | Ø 2804 mm |
Weight | 140 kg |
Robot Controller | Type: FD-19 |
Max. no of task programs | 9999 programs |
Max. no. of axes | 54 axes |
General purpose Physical I/O | 40 input / output |
Weight | 62 kg (without transformer) |
*Digital CAN-BUS communication with the OTC welding technology
OTC robot software - Synchromotion |
Synchromotion control is a control process in which muliple mechanisms (manipulator,
auxiliary axes, ect.) operate simultaneously and the position, posture and speed of the
tools is controlled relative to the work. It is also sometimes referred to as cooperative
control. F.e. in an arc welding system the manipulator could maintain at all times the
optimal torch posture and speed, relative to the work mounted on the positioner
|
Welding Technology | Type: Welbee WB-P402 |
Welding current range | 30 - 400 A |
Output voltage range | 12 - 34 A |
Duty Cycle | 280A / 100% |
Weight | 62 kg |
*Digital Inverter technology with a significant improvement of arc stabilty over the entire performance range
Robot Welding Torch | Type: RTW5000H (Fe/SuS) |
Torch position | 45° |
Max. welding current | 500 A / water-cooled |
Shock sensor | type SSV |
OTC 2-axis-H-positioner | |
Type | HP-1500 |
Payload (tilt axis) | 2x200 kg |
180° rotary unit | Frequency controlled |
Drive | AC Servo motor |
Distance between centers | 1500 mm |
Weight | 900 kg |
Welding Robot | 6-axes-arc-robot, type: FD19-V8 |
Payload | 8 kg |
Positional repeatability | ± 0,08 mm |
Max. working range (P-Point)t | Ø 2804 mm |
Weight | 140 kg |
Robot Controller | Type: FD-19 |
Max. no of task programs | 9999 programs |
Max. no. of axes | 54 axes |
General purpose Physical I/O | 40 input / output |
Weight | 62 kg (without transformer) |
*Digital CAN-BUS communication with the OTC welding technology
OTC robot software - Synchromotion |
Synchromotion control is a control process in which muliple mechanisms (manipulator, auxiliary axes, ect.) operate simultaneously and the position, posture and speed of the tools is controlled relative to the work. It is also sometimes referred to as cooperative control. F.e. in an arc welding system the manipulator could maintain at all times the optimal torch posture and speed, relative to the work mounted on the positioner |
Welding Technology | Type: Welbee WB-P402 |
Welding current range | 30 - 400 A |
Output voltage range | 12 - 34 A |
Duty Cycle | 280A / 100% |
Weight | 62 kg |
*Digital Inverter technology with a significant improvement of arc stabilty over the entire performance range
Robot Welding Torch | Type: RTW5000H (Fe/SuS) |
Torch position | 45° |
Max. welding current | 500 A / water-cooled |
Shock sensor | type SSV |
OTC 2-axis-double-support | |
Type | A2PF301-ECN |
Payload (tilt axis) | 300 kg |
Drive | AC Servo motor |
Vmax. rotary axis | 180° /s |
Vmax- tilt axis | 125° /s |
Weight | 260 kg |